Conveyor Manufacturing Processes

Conveyor Manufacturing Process

Conveyor manufacturing is a process that covers the design, manufacturing and assembly of these systems used in different sectors and that enable the efficient transportation of materials. Production stages, materials used and types of conveyors produced may vary depending on the size of the business, its sector and customer demands.

Conveyor Production Process in General

1. Design and Engineering:

   • Determining customer needs: Factors such as the features of the product to be transported, transportation distance, capacity and working environment are examined in detail.
   • Selection of conveyor type: Belt, The most suitable conveyor type is determined from different types such as roller, chain, helical.
   • 3D modeling: A 3D model of the conveyor is created according to the selected type and the necessary calculations are made.
   • Material selection: The appropriate materials are selected (steel, aluminum, plastic, rubber, etc.) considering the environment in which the conveyor will operate and the load it will carry.

2. Manufacturing:

   • Cutting: Laser cutting, The conveyor parts are cut with methods such as plasma cutting.
   • Bending: Profiles and sheets are bent according to the desired shape.
   • Welding: The parts are joined by welding methods.
   • Assembly: All parts are brought together and the conveyor is assembled.
   • Belt or roller assembly: If necessary, the belt or roller is mounted on the conveyor.
   • Electrical and automation: Electrical and automation equipment such as motor, sensors and control unit connected.

3. Test and Quality Control:

   • Functional tests: It is checked whether the conveyor operates at the specified speed and capacity.
   • Safety tests: The conformity of the conveyor to safety standards is tested.
   • Quality control: Quality control is performed at every stage of the production process.

4. Assembly and Commissioning:

   • Assembly at customer site: The conveyor is assembled by expert teams at the customer site.
   • Commissioning: The conveyor is integrated into the customer's production line and operated.

Technologies Used in Conveyor Manufacturing

• CNC machines: Used for high precision cutting and processing operations.
• Laser cutting: Ideal for cutting thin and complex parts.
• Welding robots: Perform welding operations automatically and quickly.
• Automation systems: Control all movements of the conveyor.
• 3D printers: Used for prototype production and production of special parts.

Used in Conveyor Production Materials

• Steel: Used in applications requiring high durability and strength.
• Aluminum Sigma: Preferred because it is lightweight and corrosion resistant.
• Plastic: Used in areas where hygiene is important, such as the food industry.
• Rubber: Used as a belt in belt conveyors.
• Stainless steel: Used in wet and aggressive environments because it is corrosion resistant is used.

Conveyor Types and Areas of Use